The reverse of this discussion is how much fuel can you safely pump into the bus. Topping off is an issue which has been discussed in the past but is usually limited by the fact that fueling with a high volume truck pump results in a tank burp which can cause a mess and sometimes a diesel bath. For this reason I have always carefully teased as much fuel as possible into the tank prior to allowing the auto shut-off to cause the big burp.

Last week as we left the POG rally in Las Vegas we refuelled at a local Shell station whose fuel price was considerably cheaper than a nearby truck stop. Using my normal top off practice with the standard car type filler hose I was able to top off right to the brim…..no problem, right?

When we left the station and joined the freeway on-ramp, I felt a bump
and the rear of the coach felt like it momentarily got loose. Thinking I
may have hit something or there was a problem with the toad I pulled
into the shoulder and stopped. When I opened the door there was a huge
flow of diesel coming from under the bus and pooling at the curb. We
immediately dialed 911 and I looked under the bus to see a hose hanging
down with fuel gushing from it. Luckily I had a pair of vice-grips
handy so I slithered under the bus and nipped off the hose. Taking a
diesel bath is not fun. Emergency handled.

Aftermath. During the rally I had learned there is an excellent bus
repair facility named the Bus Depot located very near the Las Vegas
Motor Coach Resort, the site of the rally. After obtaining directions
to the Depot from the 911 responding Nevada DOT Mobile Highway
Assistance driver, we left the scene. On arriving at the Depot I called
Bill Jensen who had been present at the rally. After explaining the
problem, Bill asked me if our fuel tank was a welded stainless steel or
polypropylene tank. In our ’98 XL the tank is poly. Bill explained
that over time the top of these tanks sometimes collapse slightly and
that it’s possible for the tank vent to be submerged below the fuel
level when the tank is full. When the Bus Depot mechanic re-opened
the vent over his pit he only got a few drops of fuel. We came to the
conclusion that the combination of an OVER-FILLED FUEL TANK, the
centrifugal force of the on-ramp curve and the angle of the bus being
parked on the shoulder all contributed to the start of a siphon from the
tank. Along with the fire truck crew, we estimated approximately 20
gallons of fuel were in the curb along side of the bus.

This was a huge lesson for me and I felt it worthwhile to pass along. DON’T TOP OFF. Besides I’ve subsequently learned, it’s actually illegal in some states.