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Overcharging altenator issue
Posted by Richard on June 19, 2026 at 1:45 pmHow do I isolate and find out which component to fix or replace? Or how can I prevent overcharging long enough to get it to the shop? My altenator on my 8V-92 is internal, otherwise, I would remove the belt.
I am not in the best position with location or time to fix if extensive.
Please help… Thank you
Richard
Roscoeapproved replied 1 month, 1 week ago 3 Members · 9 Replies -
9 Replies
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My reply came back to me for some reason.
The gauge is maxed out going down the road, and the batteries are venting acid.
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Measure the battery voltage with the bus sitting engine off, then fire it up and check the voltage again with the engine running. Report your results
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Remove the trigger wire from tje regulator. If that stops the constant charge, the regulator is bad. You can put a charger on the chassis batteries run off of your genetator to get where you need to go. If removing the wire from the regulator doesnt stop the charge, the alternator needs to be tested for an internal short or there is a shorted wire in the external charge control wiring.
Jeff and Lindsay
91 Marathon XL-
I measured the voltage with the bus off, it is 27. I measured the voltage on high idle; it is 40.
I have a pos, neg, and field connection on my regulator, I take it that I can safely remove the field wire, and if it stops overcharging, I can connect a battery charger to the start batteries to recharge them by using my generator? Do I have to do that constantly, or can I do that in intervals along the way?
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Yes, the field wire. Just be aware that if your chassis batteries get below 24 volts, the Ddec will shut it down. The computer needs a full 12 volts (1\2•24 )I personally would do a constant charge.
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This reply was modified 1 month, 3 weeks ago by
Roscoeapproved.
Jeff and Lindsay
91 Marathon XL-
Well, I made it to my destination without my alternator connected. I ran during the days, then charged my batteries overnight maintaining proper voltage. I plan on removing my alternator and having it tested / fixed.
Thanks for the info
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This reply was modified 1 month, 3 weeks ago by
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Thats great news. Good luck on the diagnosis and repair.
Jeff and Lindsay
91 Marathon XL
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