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  • HELP WITH SUSPENSION LEAK

    Posted by joel on March 18, 2019 at 11:43 am

    I’ve never quite mastered the air suspension.

    With the suspension in the raised, locked position; I have air seeping from the exhaust tubes of both rear level control valves (the ones with the arms attached). Front valve is tight. Right rear suspension, in particular, goes down when parked and locked.

    Is this a level control valve issue or a norgren issue or ???. Thanks.

    1999 XLV chassis with IFS


    1999 XLV X-6872,  liberty #440
    Archived replied 7 years, 3 months ago 10 Members · 15 Replies
  • 15 Replies
  • Ed

    Member
    March 18, 2019 at 12:56 pm

    see diagram in articles on suspension leaks

  • Archived

    Member
    March 18, 2019 at 12:56 pm

    see diagram in articles on suspension leaks put in level low has colored pictures

  • Archived

    Member
    March 18, 2019 at 4:20 pm

    Joel, as soon as I read that, my impression was the two five port Norgrens in the rear are not returning to the neutral position with the key off. If they do that the air is locked in the air bags.

    But my initial impression upon further thought questions a failure of two Norgrens in the same way at the same time because each side of the rear is independent of the other. So my concern is that a failure of the Norgen five port valve located on the bulkhead forward of the rear axle is the only way air in the bags can escape through the Norgren to the ride height valves which will leak air but only until the rear settles to ride height. I hope that makes sense. If not I can explain my thinking more in detail.

    What would do that is in my best guess two Norgrens that might have moisture in them, particularly at the airline coming from the center solenoid valve on the 5 valve stack in the steer compartment being moisture laden.

    If you can please follow up on this because it will be a help for all of us to understand what is happening and what we all can do to make sure we don’t experience it.

  • Davy

    Member
    March 19, 2019 at 2:44 pm

    The actual problem with the coach that led me to discover air seeping slowly from the exhaust tubes of both rear level control valves is that the right rear settles (below ride height) after about a day. Left rear is much better/not noticed.

    After checking for external leaks, I found the seepage at both level control valves. The rear valves have not been changed in my ownership history (2006) and may be original…the front valve was changed a few years back. Does this help any? If the norgrens should close off the level control valves, I would suspect both rear norgrens have probably just been dying a slow death. Right rear dropping after about a day has been going on for maybe a year.

  • Archived

    Member
    March 19, 2019 at 4:08 pm

    Joel, it does sound as if both the ride height valves and the Norgrens are the issue, especially given their age. If the bus continued to drop lower than ride height then that is the clue the ride height valve is contributing, but is not the sole problem.

  • Darrell

    Member
    March 19, 2019 at 4:40 pm

    Dreaded air issues and level, sinking problems. Had Prevost Houston, after my Yearly Level 3 service, adjust ride height because it was leaning ever so slightly to right after it aired up. I thought it was a front ride height problem. Tech told me usually the rear. Raised back a little but since adjustment it will drop rear after a few days where it didn’t before. Front will stay up for weeks after adjustment. Always something. Maybe Gremlins.

  • Dan

    Member
    March 20, 2019 at 1:39 pm

    Well, I think I’ll start with a right rear norgren and go from there. Pretty old anyway.

  • Archived

    Member
    March 20, 2019 at 5:05 pm

    After wearing myself out chasing leaks one at a time on my first bus and finding every time I turned around another popped up, I use a 10 year plan for air bags and Norgrens. I probably waste a lot of money, but it has eliminated hours and hours of frustration chasing my tail.

    I do my own work, and I can only imagine the pain watching someone try to find and repair leaks one at a time. They would waste more time and money than it would cost to just do the whole system.

  • Dan

    Member
    March 20, 2019 at 9:53 pm

    one suggestion As you replace lines and fittings go to compression dot fittings— the push type seem not to be happy with temp changes and to loose their seal after awhile.

  • Bernard

    Member
    March 21, 2019 at 1:29 pm

    I always use compression fittings.

  • Jeff

    Member
    May 4, 2019 at 6:02 pm

    Bob, following your suggestion I went to “Articles” on this forum and found two entries. One of them is described as applying to early 102″ models with 8V92 engines and the other is described as applying to 1980s vintage coaches.

    Do you know if the first diagram has any applicability to mid-90s coaches with Series 60 engines?

    Kirby

  • Jeff

    Member
    May 5, 2019 at 7:01 am

    Kirby, Linda……..if you go to the Prevost Car web site, parts and maintenance section, publications you will find you can pull up the pneumatic diagrams for your coach. They are valuable because they not only show how the air system is plumbed, but the diagrams are so detailed they show the orientation of the individual fittings.

  • Archived

    Member
    May 5, 2019 at 2:06 pm

    Thanks, Jon. I will do that.

    Kirby

  • Archived

    Member
    May 5, 2019 at 7:28 pm

    you coach Prob has a T or U as last letter in serial # (yr prevost made shell) then last 4 numbers your unit numbers.. Will give you coach specific diagrams.. IE mine is W-6554. Enjoy life now! Bob

  • Roscoeapproved

    Member
    May 10, 2019 at 1:47 pm

    UPDATE: right rear norgren only solved the right rear problem. I imagine the left will go next but at this point the left rear stays up for several days…good enough for me! Thanks for the help.


    Jeff and Lindsay

    91 Marathon XL

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