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  • ? ON RECHARGING OTR

    Posted by Archived on July 21, 2012 at 11:59 am

    About to top off my R-134a equipped OTR; it’s been taking a couple #’s a year but this is the first time I’ve done the job personally. To open the low pressure valve on the compressor, do you turn clockwise or counter-clockwise?

    Greg replied 14 years, 2 months ago 3 Members · 4 Replies
  • 4 Replies
  • Archived

    Member
    July 22, 2012 at 1:03 pm

    The
    suction and discharge valves on open drive compressors serve two functions. The
    first function is to open or close the charging port. The second function is to
    open or close the refrigerant line. When the valve is back seated, turned all
    the way counter clockwise the refrigerant line is open and the charging port is
    closed. In order to see the system pressures, connect the gauges and turn the
    valves clockwise until you see the pressures on the gauges. At this point, the
    charging port and the refrigerant line are both open. If the compressor is to
    be removed from the system, turn the valves clockwise until it stops. At this
    point the refrigerant line is closed and the compressor may be removed with the
    refrigerant maintained in the system. Note that you will still have refrigerant
    pressure in the compressor that must be recovered or bled off.

    Note
    that the functions of both the discharge and suction valves are identical. The
    discharge valve will always be the smaller of the two. Some systems have
    pressure controls installed on the compressor side of the valves. Some systems
    will have the pressure controls on the refrigerant line side. If your pressure
    controls are on the refrigerant line side of the valve, no safety pressure
    controls will prevent compressor operation if the valves are closed.

    Refrigerant
    may only be charged into the suction side of the system.

  • Greg

    Member
    July 22, 2012 at 1:14 pm

    John,

    Unless it has changed, somewhere in one of the Prevost manuals I read they stated you could introduce liquid refrigerant into the receiver. Being a confirmed chicken however I agree with adding refrigerant on the suction side, and for the home mechanics be certain you are introducing gas and not liquid.

  • Archived

    Member
    July 22, 2012 at 5:09 pm

    I agree with charging at the receiver if the system has no
    refrigerant and the compressor is not running. This would allow you to quickly
    put perhaps half the charge into the system prior to starting the compressor.
    Once the compressor is started the pressure in the receiver will almost exactly
    match the compressor discharge pressure of 125 PSI or more. At this point the
    pressure in the refrigerant drum will only be around 60 to 70 PSI depending on
    ambient.

    As Jon indicated, unless you do this on a regular basis, charging
    into the suction line with refrigerant vapor is the only way to go.

  • Charles

    Member
    July 23, 2012 at 10:59 am

    Nope, don’t do it on a regular basis and don’t want to. I understand to introduce vapor only into the suction line the canister remains vertical. Thanks for the info, I think I’ve got it.

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